Sorting and assembly

Sorting Processes and Minor Assemblies in Case of Quality Issues

In work areas where primarily machine-based and automated processes take place, there is often no available workforce for occasional quality sorting or manual assembly tasks. Our company performs sorting and manual assembly with our experienced and verified team, ensuring precision, punctuality, and efficiency. For cooperation opportunities, please feel free to contact us!

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Visual sorting plays an important role in quality control in the automotive and other industries. We perform the following types of visual sorting:

  1. Visual Sorting by the Naked Eye:
    Operators inspect parts or products with the naked eye, looking for surface defects, scratches, cracks, or other visible discrepancies. This method is commonly used for general quality inspections.
  2. Sorting with Magnifiers:
    In this method, operators use handheld magnifiers to examine smaller defects that are difficult to detect with the naked eye. This type is particularly useful for inspecting fine details, such as tiny cracks or surface irregularities.
  3. Microscopic Sorting:
    When using a microscope, operators can identify extremely small defects, material inconsistencies, or other surface issues that are not visible even with a magnifier. This method is used in areas requiring critical precision, such as electronic components or precision instruments.

Types of Tool-Free, Operator-Conducted Assembly
These assembly processes rely on manual skills and the human eye in the automotive and other industries:

  1. Manual Fitting and Snap Assembly:
    Operators manually fit or snap components into place without using tools. This method is common for smaller, easily fitting parts, such as plastic covers, buttons, or clips. The assembly is quick and straightforward but requires careful attention to ensure that the components fit properly without damage during the process.
  2. Manual Bending and Shaping:
    In this type of assembly, operators manually bend or shape smaller metal or plastic components during the assembly process. This method is particularly useful when working with flexible materials that need fine adjustments, such as cables, thin metal sheets, or wires. Manual bending requires precision and experience, as the operations must be performed with care to achieve the desired shape of the components.
  3. Manual Insertion of Springs, Seals, and Other Small Components:
    Operators manually insert smaller components, such as springs, seals, washers, or other small parts. This method requires high precision, as these elements often play a critical role in the functioning of the assembled product. Operators must ensure that the components are properly inserted and remain in place, especially in areas that are not easily visible in the final assembly process

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